Maximize the efficiency of your factory floor

costDecrease Cost
throughputMaximize Throughput
uptimeIncrease Uptime
qualityImprove Quality
decreasecostDecrease Cost
  • Improve equipment efficiency, yield, and lifespan through predictive
    maintenance.
  • Respond to issues quickly and unlock hidden performance.
  • Decrease cost through automated parts management and integrated statistical
    process control provisioning.
  • Keep the operational team informed and engaged to drive greater operational
    efficiency through real-time notifications.

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maxthroughputMaximize Throughput
  • Capture real-time OEE intelligence across lines, machines and locations for performance diagnostics and troubleshooting
  • Identify production trends for top down, bottom up continuous improvement.
  • Monitor operations anytime and anywhere from our turnkey, integrated, and secure single-point IIoT platform for effective factory floor management.
  • Achieve continuous manufacturing improvements and production line sustainability with data-to-decision, in minutes, capability.

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increaseIncrease Uptime
  • Reduce hours of machine down time, remedy issues, and increase uptime with predictive maintenance and planning.
  • Mitigate down time risk by tracking individual cycle counts on: wear parts, consumables, long lead items, or repairables.
  • Increase uptime with integrated just-in-time ordering of spares and parts kits.
  • Proactively optimize spares provisioning and inventory as part of your maintenance management.
  • Be prepared with color-coded early warning reminders and alerts to keep you current in all your maintenance activities.
  • Capture maintenance log reports of repair events to support: future failure analysis, equipment performance improvements, and continuous enhancement of the work management system.

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improveImprove Quality
  • Sustain product quality through synchronous and asynchronous processing.
  • Gain visual insight with live stream video for production root cause analysis, and troubleshooting issues – reducing hours of machine down time.
  • Increase control and communication with integrated visual KPIs.
  • Facilitate visual machine learning on parts and product quality control inspection – decreasing hours of operator visual monitoring, performance fatigue, and quality faults.

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Every day, we advance the future of business through smart manufacturing and innovative automation by shifting customers’ manufacturing capabilities. Illuminate™ Manufacturing Intelligence is the engine and brains of our smart manufacturing platform, and your possibilities – allowing you to perform optimally and work in predictive and planned environments that drive sustainable OEE, superior productivity, and ultimately lower cost of goods sold.
For superior and sustainable manufacturing OEE, productivity, and product quality, Illuminate™ Manufacturing Intelligence is designed to move you from data-to-decision, in minutes. It provides decisive and transformational insight, and unlocks performance possibilities on the essential machines, lines and processes that power and propel your manufacturing business.

Illuminate™ software features at a glance

The Illuminate™ solution offers many unique features to provide additional valuable insights into your system performance.

Performance Analysis
Operational Visibility
Operation Communication
Production and Quality Improvement
Performance Sustainability
Performance Analysis
Illuminate™ software continually analyzes all data produced and utilizes feedback to allow you to course-correct your manufacturing production and processes – all without manual intervention.

  • OEE, Fault & Reject Benchmark Comparison
  • Illuminate™ Remote Connectivity (Encrypted Security)
  • Diagnostic Analysis Quarterly

Operational Visibility
Illuminate™ Manufacturing Intelligence brings to light your Overall Equipment Effectiveness (OEE) through comprehensive and data-driven drill-down charts, graphics and reporting functionality; delivering superior operational performance capabilities. With Illuminate™ visual devices, such as the Illuminate™ Debug Camera Kit, Embedded Touch Screen Monitor, and Overhead Display, operators will have real time data always within sight, and at their fingertips, to pinpoint production issues and events, and make informed and timely OEE performance decisions.

  • OEE Dashboard
  • Production, State, Fault, Reject Reports
  • Fault Analysis Report
  • Live Stream
  • Line Clearance
  • Illuminate™ Debug Camera Kit
  • Operator-assist Guide Lights
  • Overhead Display
  • HMI Enhancements
  • Embedded Touch Screen Monitor
  • Mobile HMI Rugged Tablet & Docking Station
Operation Communication
Learn – share – apply exponentially across all systems and lines regardless of location or personnel. Illuminate™ Manufacturing Intelligence greatly increases performance improvement and production sustainability by real time issues and event knowledge sharing and rapid application for total systems notification, reporting, learning, and traceability.

  • Operator-to-Operator
  • Automated Email Notification
  • Automated SMS Notification
  • Dashboard and Report Generation
  • Multi-language Support
Production and Quality Improvement
Illuminate™ Manufacturing Intelligence gives operators visibility and insight into key production metrics, specific equipment measurement data, and traceability of the entire part process. Combined with Illuminate’s maintenance management functionality, customers can drive continual production performance and quality control improvements with confidence.

  • SPC Part Tracking with Analysis (Birth Record)
  • Calibration / Event Log
  • Recipe Management
  • Manual Station
  • AIV Product Routing and Monitoring
  • Diagnostics Analytics Quarterly
Performance Sustainability
IMI delivers a proactive and cost-effective approach to equipment reliability by achieving predictable and sustainable manufacturing results. A data foundation for informed decision-making and transformational intelligent manufacturing, Illuminate™ helps optimize operations and drive continuous and sustainable performance improvements to lower the cost of goods sold.

  • Production Odometer & Maintenance Management
  • Predictive Maintenance
  • JIT Spares Shopping
40+

years of experience

24,000+

challenging projects

24

global facilities

Realize efficiencies regardless of your industry

The Illuminate™ solution can improve the factory workflow of virtually any manufacturing operation.

Life Science

Illuminate™ Manufacturing Intelligence has been chosen by the world’s leading medical device, pharmaceutical and biotechnology companies for their production lines.

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Transportation

Automotive, powertrain and aerospace customers look to Illuminate™ Manufacturing Intelligence for production performance and cost-effective sustainability, for a world on the move.

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Consumer Products

Illuminate™ Manufacturing Intelligence empowers consumer goods and electronics companies to stay competitive and successfully produce everything from mass-to-order to one-of products.

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Energy

Through Illuminate™ Manufacturing Intelligence, we power the insights that help energy companies keep the lights on and things moving.

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Schedule a demo and see how Illuminate™ can help your business

Request A Demo

Our global team offers the perfect synergy of experience, manufacturing intelligence, and automation technology to advance factory-floor management solutions for the world’s leading manufacturers. Every customer benefits from over 40 years’ of experience, our shared learning of over 24,000 completed projects, and our global services network spanning 24 facilities and over 50 offices in North America, Europe, Southeast Asia and China.

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